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(i)  Always acid shall be added to water. During mixing, the solution must be stirred
                                                                                     o
                            constantly so that its temperature does not exceed 50  C. Suitable protection
                            like  goggles,  rubber  gloves  &  an  apron  shall  be  used  while  working  on
                            electrolyte.

                        (j)  On  receipt  of  charged  secondary  cells,  level  of  the  electrolyte  shall  be
                            noted. If it is below the prescribed level, the loss may be due to spillage
                            during transit. The level of the electrolyte can be restored by adding battery
                            grade acid of recommended specific gravity.

                        (k) Hydrometer of approved type shall be available in the battery room.

                        (l)  At the time of installation, capacity test shall be done and record shall be
                            maintained, by an official not below the rank of SSE/JE(Signal).


                                Section 6: Installation of Power Supply Equipment

                16.6.1  Procedure for Installation

                        (a) The  power  supply  equipment  shall  be  so  installed,  as  to  facilitate  easy
                            replacement  of  equipment  without  affecting  the  other  circuits  as  far  as
                            possible.  It  is  desirable  to  provide  ring  main  type  of  power  supply
                            arrangement at large stations.

                        (b) Transformers and battery chargers of adequate capacity and of air-cooled
                            type shall be provided.


                        (c) Power equipment shall be housed in well ventilated locations/rooms.

                        (d) Wires connecting equipment shall be of adequate size so that there is not
                            more than 0.5% loss in voltage.

                        (e) Battery  leads  shall  be  colour coded  (Red for  positive,  Black  for  negative
                            and  Green  for  earth  terminal)  and  cut  to  correct  length.  They  shall  be
                            crimped/soldered to appropriate terminal.

                        (f)  Maintenance  instructions  for  self-regulating  battery  charger  as  per
                            IRS:S:86-2000 are given in Annexure:16-MS3. Installation shall be done by
                            an official not below the rank of SSE/JE(Signal), as per RDSO specification
                            No.IRS. S86-2000 or latest.

                        (g) All  power  equipment  along  with  suitable  SPDs  shall  be  connected  to
                            earthing, having earth resistance <1 ohm.


                                             Section 7: Installation of DG Set

                16.7.1  (a) Environmental friendly DG sets shall be installed at suitable location with
                            proper foundation.


                        (b) The diesel generator set shall be mounted on anti-vibration pads.


                                      Chapter 16: Power Supply Systems for Signalling Installations   Page 327 of 535
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